Packaging · Dieline

Box dieline: how to make a packaging template to your own dimensions

Before the design comes the shape: the drawing by which a print shop cuts and folds a box. Which constructions exist, how to read the lines and how to get a free 1:1 file.

BOMBA DESIGN editorial12 min read
A mailer box dieline in the BOMBA DESIGN generator
Box dieline: a drawing to your dimensions with cut and fold lines.

Packaging is the first thing a buyer sees, and in online retail often the only carrier of the brand. But before the design is drawn you need the shape: a dieline by which the print shop will cut and fold the box.

A dieline is usually drawn by a packaging engineer or the print shop itself – and that is a separate service. For standard boxes you can generate the drawing yourself: enter the width, depth and height and get a file at 1:1 scale.

Key points
  • A dieline shows where the material is cut (solid line) and where it is folded (dashed line).
  • The design must extend 2–5 mm beyond the cut line – that is the bleed.
  • Before a print run, always cut out and fold a test sample.

TypesBox types: 23 constructions in the generator

The free generator holds twenty-three of the most popular constructions – from a shipping box to a gift “candy” box, plus envelopes and folders. For each one the tool builds a drawing to your dimensions, shows a 3D view and gives files for the print shop.

General purpose

TypeUsed forFeature
Tuck-end boxCosmetics, tea, candles, souvenirsLid and base with tuck flaps, side glue seam
Shipping boxParcels, storageFour flaps top and bottom, corrugated board
Mailer boxOnline shops, gift setsFolds without glue, hinged lid
TrayProduct display, confectioneryOpen, with glued corners
Lid + baseGifts, shoes, cakes, setsTwo parts on one drawing
SleeveA wrap for a box, tray or productNo base or lid
Paper bagShops, gifts, deliverySide gussets, holes for handles

Food and delivery

TypeUsed forFeature
Pizza boxPizzerias, deliveryFlat, for 250–400 mm sizes
Sushi boxSushi bars, deliveryHinged lid, optional window
Noodle (wok) boxWok, rice, saladsTapers downwards, four flaps on top
Burger boxBurgers, sandwiches, pastriesTwo halves, a tab into a slot
French fries boxFries, snacks, nuggetsOpen top, tall back wall
Cake box with windowCakes, pastries, dessertsSeparate lid with a window

Gift boxes

TypeUsed forFeature
Candy boxSweets, festive and children’s setsEnds are tied with ribbon
Pillow boxJewellery, cosmetics, gift cardsCurved flaps, no glue at the ends
Gable box with handlePastries, lunches, giftsFolding roof and handles
PyramidFavour boxes, tea, wedding giftsSides meet at the top under a ribbon
Hexagonal boxSweets, candles, teaSix sides and a lid

Envelopes and folders

TypeUsed forFeature
EnvelopeLetters, invitations, gift cardsStraight flap, side seams
DL envelopeBusiness mail, flyersFor an A4 sheet folded in three
Pointed-flap envelopeInvitations, greeting cardsClassic triangular flap
Presentation folderDocuments, proposalsOne inside pocket
Two-pocket folderDocument sets, press kitsPockets on both sides

For food businesses. Boxes for pizza, sushi, noodles, burgers and fries are the most common request from cafés and delivery services. A printed logo on such packaging turns every order into advertising.

For gifts and holidays. The candy box, pillow, pyramid and gable box need no complex equipment: they are cut on a plotter even in small runs – for a wedding, corporate gifts or a seasonal promotion.

For an online shop. The mailer box and the lid + base box hold their shape without tape and look good in unboxing videos.

How-toHow to make a dieline: 5 steps

  1. Open the generatorGo to the Box dieline generator.
  2. Choose the box typeThe tool shows the drawing and a 3D view straight away.
  3. Enter the dimensionsBox size or product size – in the second case the tool adds the clearance and material thickness itself.
  4. Set the detailsWindow, hang tab with a euro slot, bleed, dimensions of every line.
  5. Download the filePDF, SVG or EPS for the designer and the print shop, DXF for a plotter or laser.

DrawingWhat the lines on a dieline mean

The cut line is solid, usually magenta. The packaging is die-cut along it. In the print-shop file it sits in a separate spot colour, CutContour.

The fold line is dashed and blue. The board is creased along it so that it folds evenly. A separate colour – Crease.

Bleed is the area around the cut line that background and pictures must extend into. If the knife shifts by a millimetre, no white strip is left at the edge.

The safe margin is an inset from the cut and the fold. Keep text and the logo away from the edge so they are not cut off or creased.

Print runHow many boxes fit on a sheet

Print shops print packaging on sheets and price it per sheet. The tighter the dielines sit on a sheet, the cheaper one box is. Sometimes reducing the height by a few millimetres is enough to fit twice as many on a sheet.

The generator counts how many dielines fit on an A3, SRA3, B2 or B1 sheet and gives you a PDF of the layout. It is a guide for the conversation with the print shop: they will make the final layout for their equipment.

HonestlyThe tool gives you the drawing. We design the packaging

The generator builds the shape: cut and fold lines to your dimensions. These are standard constructions with no adjustments for specific equipment – the manufacturer may fine-tune the final cutting die.

A buyer does not see a drawing; they see packaging in their hands. The logo, colours, texts, mandatory labelling and the way all of it sits on the sides of the box are a designer’s work. We will design the packaging in your brand style: write to us and send the dieline from the tool.

No drawing replaces a test sample. Cut the dieline out of your material, fold it and put the product inside – before you pay for a print run.

MeasuringHow to measure a product and work out the box size

Box dimensions are written in the order width × depth × height. Width and depth are the base; height is the distance from base to lid. Print shops and packaging engineers use exactly this order, so a mix-up here costs a print run.

  1. Measure the product at its widest pointsIncluding the cap, handle, pump – everything that sticks out.
  2. Add clearance2–3 mm on each side so the product slides in freely. For glass and ceramics, room for filler or an insert.
  3. Allow for material thicknessThe inner size is smaller than the outer by two wall thicknesses. For 3 mm corrugated board that is already 6 mm of difference.
  4. Check the proportionsA very low, wide tuck-end box holds its shape poorly: a mailer box or lid + base suits it better.
  5. Check delivery limitsCarriers price by size and weight. An extra centimetre of height sometimes moves a parcel into a more expensive band.

In the generator you can enter the dimensions of the product itself: clearance and material thickness are added automatically.

MaterialWhich board to choose

Product weightMaterialExamples
up to 200 gBoard 270–350 gsmCosmetics, tea, jewellery, candles
200 g – 1 kgHeavy board or micro-fluteTableware, sets, shoes, electronics
1–5 kgSingle-wall corrugated boardOnline orders, groceries
over 5 kgDouble-wall corrugated boardAppliances, wholesale deliveries

This is a guide. The manufacturer makes the final choice: they know what is in stock and what will carry your product through shipping.

MistakesCommon packaging design mistakes

Text on a fold line. The board is creased at the fold and small letters break. Keep lettering 3–5 mm away from a fold.

Ink on the glue flap. Glue holds poorly on varnish and solid colour. The glue flap is left unprinted.

An upside-down lid. On a dieline some panels are “upside down” relative to the finished box. Before placing the logo on the lid, fold a paper sample and mark where the top is.

A barcode on a fold or on a coloured background. A till scanner will not read it. Place the barcode on a flat panel, dark on light.

No bleed. If the background ends exactly at the cut line, a white strip appears after die-cutting.

PreparationWhat to send to the designer and the print shop

  1. The dieline in vectorPDF or EPS with separate cut and fold lines. The design goes on a separate layer underneath.
  2. Material and run sizeThey determine the printing method and the price. Short runs are printed digitally, long ones by offset.
  3. FinishingLamination, spot varnish, foil stamping, embossing. Mention each of them in advance.
  4. ColoursIf the brand colour is critical, give the Pantone number.
  5. Mandatory labellingIngredients, manufacturer, barcode, marks – the list depends on the product category.

The drawing opens in Adobe Illustrator, CorelDRAW, Inkscape and Figma (SVG format).

FAQFAQ

Which dimensions do I enter?

Dimensions along the fold lines, that is the outer dimensions of the finished box. Or the product dimensions – the tool adds the clearance.

Will a print shop accept the file?

Yes, as a basis: PDF, EPS and SVG with separate cut and fold lines. The manufacturer may adjust the final cutting die to their equipment.

Can I cut the box on a plotter?

Yes, download the DXF: cut and fold sit on separate layers.

Do I need an allowance for board thickness?

For thin board usually not. For heavy board and corrugated, agree the allowance with the manufacturer.

Which program opens the dieline?

PDF, EPS and SVG – Adobe Illustrator, CorelDRAW, Inkscape. Figma also opens SVG. DXF – plotter and laser software.

Can I make a box of a non-standard shape?

The generator makes standard constructions. Complex locks, inserts and custom shapes are developed by a packaging engineer.

How do I add a window or a hang tab?

Switch on “Window” or “Euro slot” in the settings and set the size. The opening appears on the drawing as a separate cut outline.

Can I print the dieline at home?

Yes, if it fits on a sheet. Print at 100 % scale – it is the fastest way to check the dimensions.

How many boxes come out of one sheet?

The generator works out the layout for A3, SRA3, B2 and B1 sheets and shows the number of dielines per sheet.

You have the dieline. Now you need the design

We will design your logo and packaging in your brand style and prepare print-ready files.

Make a dielineDiscuss your packaging
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